Daito CR Plasma Coping Robot

DAITO CR
PLASMA COPING ROBOT

8 Axis Steel Profile Cutting Machine

PROCESS ALL STRUCTURAL STEEL IN ONE MACHINE

All New Machine for 2020

Completely new design with even more rigidity and less vibration, better cutting quality, better performance and faster cutting times.

Features
* Cut box tubing in one pass with underside cutting
* Full 4 sided layout marking
* New faster robot by YASKAWA MOTOMAN
* Latest Hypertherm XPR300 plasma
* Completely new controller and software
* Bar nesting and optimisation built-in
* Remote assistance and diagnostics
* New walk-through door design
* Laser eye measurement device
* High-speed processing and cycle times

Daito is Better in Every Way!
Better Designed, Better Made, Better Service

ROBOT + PLASMA
COMBINED

THE ONE ONLY MACHINE A STEEL FABRICATOR WILL EVER NEED

Do-it-all-in-one machine!
* Cut high quality bolt holes and slots.
* Cut to length and all types of mitre cuts.
* Cut large and irregular shapes.
* Cut any type of cope and connection.
* Process almost any type of profile.
* Eliminate double / tripe material handling.
* Small compact design.
* Save valuable workshop space.

YASKAWA MOTOMAN HIGH SPEED ROBOT

New Yaskawa Motoman Robot Features

* High-precision drives
* Higher accuracy.
* Compact design.
* Advanced collision avoidance.
* Reduced vibration at the torch.
* Ultra-fast processors and software.

XPR300™ HYPERTHERM® HYPERFORMANCE PLASMA

The new XPR300™ represents the most significant advance in plasma cutting technology, ever.

* X-Definition™ cut quality.
* Increased cut speed.
* Dramatically improved productivity.
* Lower operating costs.
* Piercing up to 50mm (with argon assist).
* Edge-start up to 80mm.

Advantages of 3D cutting

Cutting structural steel shapes for a building, stadium, or bridge, or cutting a dome, Daito and Hypertherm 3D technologies provide the latest cutting capabilities to support your 3D project.

Daito and Hypertherm 3D cutting systems are designed to cut various shapes using a computer-controlled robotic torch or cutting head. Traditionally, to saw, mark, cope, drill, punch and/or shear a 3D shape, multiple machines were needed. However, advances in Daito's automated 3D cutting technology have helped customers dramatically increase productivity by eliminating these manual operations, increasing cut speeds, and improving system run time.

3D technology

Robotic structural steel plasma cutting applications require greater reach and control into tighter cut spaces that longer torches cannot reach. 3D robotic movements can add additional stress to lead sets from an increase in bending and flexing that is not seen with traditional 2D cutting. Daito has developed specific lead sets and torches for its Hypertherm XPR™ plasma systems that allow greater flexibility and protection from extreme heat and molten splash.

Daito CR and DCM machines adopt new Daito D2V 3D programming software, which has significantly reduced the time taken to program 3D jobs. What used to take weeks now takes minutes, making today's Daito 3D cutting systems incredibly efficient.

THE ONE & ONLY MACHINE
A FABRICATOR WILL EVER NEED

Automatically process all of these profiles to finished parts, all in one machine.

Vartiety of Processing

BOX TUBING

ANGLE CUTTING

dog bone cutting

advanced feeding system

HYBRID FEED SYSTEM

SHORT PARTS Handling

FEATURES

The Latest Motoman Industrial Robot

Our highly accurate robotic arm gives us the freedom to place the torch anywhere and everywhere we need it.

Yaskawa Motoman offers manufacturers a wide range of robotic solutions for cutting and material removal applications. Our robots have been used extensively in laser, plasma, waterjet and oxy-fuel cutting applications, as well as grinding, polishing and finishing.

Many robots are not designed for structural steel beam plasma cutting tasks, but Daito engineers worked extensively Yaskawa Motoman to provide a robust, application-specific cutting robot designed with the rigidity needed for material removal applications.

In order to ensure constant surface pressure on contoured products, an active force sensing device is often used to optimize the finish on the part and increase the efficiency of consumables by as much as 10 times!

Hypertherm XPR300 plasma cutting system

The new XPR300™ represents the most significant advance in mechanized plasma cutting technology, ever.

This next-generation system redefines what plasma can do by expanding its capabilities and opportunities in ways never before possible. With unmatched X-Definition™ cut quality on mild steel, stainless steel and aluminium, the new XPR300 increases cut speed, dramatically improves productivity and slashes operating costs. New ease-of-use features and engineered system optimization make the XPR300 easier to run with minimal operator intervention, while also ensuring optimal performance and unmatched reliability.

Industry-leading X-Definition cut quality

Optimized productivity and reduced operating costs

Plasma Layout Marking / Scribing

Marking on all 4 sides

Layout marking will be done by the plasma with the Robot. This system can do under scribing as well. All layout positions are done with machine tool accuracy, saving time with boilermakers not having to manually layout the welding positions anymore.

The CR1000 adopts Argon marking for its clearly defined marks and characters, which are easily read on the product.

Two Speed for Character Marking & Line marking.

A different speed is required for character marking and line marking, the CR1000 can distinguish between the two and automatically adjusts to the correct speed for the specific marking required

Short Parts Processing
and Short Parts Material Handling

With Daito's revolutionary telescopic powered roller table.

Slide and Pop-up Powered Roller Table

Daito is the industry leader for shot parts handling and processing. To do this, we designed a heavy-duty vice structure and slide roller table that allows for automatic feeding of short and small material to the out-feed side of the machine, instead of material dropping inside of the machine like many of our competitor's machines.

The telescopic table automatically retracts or slides out of the way of the cutting flame ensuring longevity and to avoid possible collisions and damage from the bottom of the material dropping, the table has 600mm of travel in and out, plus 40mm up and down, allowing free and safe movement.

Underside Cutting & Marking

We've added an Additional Axis to allow us to completely process all for (4) sides of box tubing (SHS / RHS).

To achieve this Daito added an additional axis that allows the robot to travel left and right inside the machine to completely reach the underside of the profile. This additional range allows us to cut box tubing on all 4 sides, as well as other underside cutting and marking applications.

PHOTO GALLERY

COPING / PLASMA CUTTING EXAMPLES

BEHIND THE FANCY COVERS

Take a closer look underneath the sheet metal covers to see the very high build quality, the superior design and the high technology.

INDUSTRIAL ROBOT

The latest high speed robotic arm can reach almost every angle on any profile.

SHORT PARTS

The key to processing shorts parts is our all-new telescopic internal powered roller table and patented front vice system.

THE BEST PLASMA

Hypertherm's high definition XPR plasma can cut anything with absolute industry best finish.

INTERNAL FEED & MEASUREMENT

Daito's revolutionary internal and integrated pinch roller feed and measurement system automatically feeds all profiles and lengths.

SOFTWARE DIS 2

Completely redesigned and built from the ground up.

Main Features: Very easy to use and learn, graphical user interface with icons, powerful windows based, automatic nesting, machine feedback.

DAITO CR SERIES

CNC BEAM PLASMA COPING ROBOTS