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DAITO LINE SYSTEMS

MULTI MACHINE INTEGRATION

MULTI MACHINE LINE SYSTEMS

Fully customisable to suit your needs.

By effectively utilising Daito patented feed and measurement technology, material handling systems and the latest software we are able to interconnect multiple machines to meet the demand of our customers.

* Higher Production * Increased Safety * More Efficiency * Reduced Labour * Automation

COMBINED LINE SYSTEM

DRILLING / COPING / MARKING or DRILLING / SAWING

TANDEM LINE SYSTEM

DRILLING & SAWING

MULTI MACHINE LINE SYSTEM

Z LINE - Y LINE - W LINE
DRILLING / SAWING / COPING / MARKING / BEVELING / GRIDNING

MATERIAL FEEDING & MEASUREMENT SYSTEM

Daito multi-machine line systems are equipped with our famous pinch roller and measuring discs system. The benefits of this system are there are no physical constraints (like feed bar machines) so we can load from either side of the conveyors without encumbrance. This also ensures we only occupy the smallest possible footprint inside the workshop. The system is also great for production as short and long products or different types of profiles can be handled without setup change or stoppages.

MATERIAL TRANSPORT BETWEEN MACHINES

Daito excels at reducing labor hours and costs by eliminating all manual intervention, while automatically transporting materials through the production line. Roller conveyors, cross transports, and measurement systems are used to transfer material between various machines. These hardware elements allow a modular approach to build custom beam lines. The choice of the cross transport depends on the particular needs and constraints of the workshop it needs to be installed in.

STOCKYARD MANAGEMENT

Moving material between machines is based on DASP buffer zone management to achieve the following three objectives:

Making sure that machines run as efficiently as possible: with machines completing processes at different throughput times for different profiles and different products, it is necessary that buffers are large enough to make sure that a machine is not waiting in idle mode for the next profile or production batch.

Optimal use of cross transports: with some profiles, the cross transports can be filled without space in between and some profiles require handling space. Sensors in the cross transport, verify the expected type of profile and ensure optimal use of the cross transports.

Creating batches for the shot blaster and paint line: For a shot blaster and painter, the space in between the profiles is crucial to get the required result. Based on the profile, the buffer management makes exactly the right batches before being loaded in these surface treatment lines at once.

TYPES OF CROSS TRANSPORTS

Depending on the type of production work, Daito lines can be laid out with (bi-directional) lift and carry carts, chain type drag-dogs or discharge tables. Each type has its own advantages.

LIFT & CARRY CARTS

CHAIN DRAGS

DISCHARGE TABLES

DASP

DAITO AUTOMATIC STEEL PROCESSING

FULLY AUTOMATED PROCESSING LINE SYSTEM
BY ONE OPERATOR

* Enables full automation.
* The highest productivity.
* Drastically saves manpower.
* Higher safety protocols.
* Easy programming and data transfer.

OUTFEED ZONES

Daito DASP automatically sorts processed products from one machine to the next machine or to an outfeed zone. These outfeed zones can be configured based on for example length or product type. If the product needs more machining, DASP ensures that the product ends up at the infeed of the correct machine. With Daito's production lines, it is also possible to outfeed products to the left, the right or both directions. The infeed can also be configured to be left, right or both, making the Daito Multi-System Integration extremely flexible.

MATERIAL HANDLING

2. UNLOADING

Discharge tables.
Utilise the whole bench or table. 5 times the capacity of chain type unloading systems, there quick and easy to use and material of any size is handled very easily.

1. LOADING

Lift and Carry loading system.
The beauty of Daito lift and carry is that there are no weight restrictions, no chains that wear, stretch or break down, there's no maintenance and best of all no noise!

SAFETY

Daito machines are standard equipped with high-end safety equipment. This is all connected to the control system of the machine. When the safety zone is entered, the included machine and handling system will stop immediately. Restarting the machine is done by pushing just one button. You don’t need to restart the whole machine but the machine continues where it stopped. Daito developed different safety equipment for various machines and their handling systems, which do not affect the up-time of the machine.

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